PLC SCADA Training in Chandigarh PLC SCADA Training in Chandigarh

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Best PLC/SCADA Training in Chandigarh Mohali Panchkula

ThinkNEXT provides comprehensive course covers the essentials of SCADA and PLC systems, which are often used in close association with each other. A selection of case studies are used to illustrate the key concepts with examples of real world working SCADA and PLC systems in the water, electrical and processing industries.

This course will be an excellent opportunity to network with your peers, as well as to gain significant new information and techniques for your next SCADA / PLC project. Although the emphasis of the course will be on practical industry topics highlighting recent developments, using case studies, the latest application of SCADA, PLC technologies and fundamentals will be covered.

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PLC SCADA Training Syllabus

Module 1: Introduction to Industrial Automation

Fundamentals of Industrial Automation

  • Introduction to Industrial Automation
    • Definition and importance
    • Overview of Industrial Automation Systems
  • History and Evolution
    • Historical development of automation
    • Evolution from manual systems to advanced automation
  • Key Components and Systems
    • Sensors, actuators, controllers, and networks
    • Introduction to PLCs, HMIs, VFDs, and SCADA

Basics of Electrical Components

  • Fundamental devices
    • relays
    • contactors
    • pushbuttons
    • switches.
  • Circuit protection
    • MCBs, MCCBs, and Fuses.
  • Power supply systems and configurations.

Basics of Programmable Logic Controllers (PLC)

  • Introduction to PLC
    • What is a PLC?
    • Differences between PLCs and traditional relay systems
  • PLC Architecture and Operation
    • Components of a PLC system
    • CPU, input/output modules, power supply
  • Types of PLCs
    • Overview of Delta PLCs
    • Overview of Allen Bradley PLCs
  • Tools Used: Delta PLC, Allen Bradley PLC

PLC Hardware Setup

  • Setting up PLC Hardware
    • Installation and wiring
    • Configuring input/output modules
  • Basic Programming Concepts
    • Introduction to Ladder Logic
    • Creating simple programs
  • Practical Sessions
    • Hands-on with Delta PLC hardware
    • Basic programming exercises

Advanced PLC Hardware Setup

  • Setting up Allen Bradley PLC Hardware
    • Installation and wiring
    • Configuring input/output modules
  • Basic Programming Concepts
    • Introduction to Ladder Logic
    • Creating simple programs
  • Practical Sessions
    • Hands-on with Allen Bradley PLC hardware
    • Basic programming exercises

Module 2: PLC Programming (Delta WPLSoft, ISPSoft) and Introduction to Factory I/O

Delta PLC Basics

  • Introduction to Delta PLC
    • Overview of Delta PLC models
    • Basic operation and features
  • Setting up Delta PLC Hardware
    • Installation guidelines
    • Configuring input/output modules
  • Basic Programming Concepts
    • Introduction to ladder logic programming
    • Creating and testing basic programs
  • Tools Used: Delta PLC, Programming software

Intermediate Delta PLC Programming

  • Advanced Programming Techniques
    • Timers, counters, and sequencers
    • Comparison instructions: EQU, NEQ, GRT, LES, GEQ, and LEQ.
    • Analog I/O programming and scaling.
    • Sequential Function Charts (SFC) and structured text.
    • Interlocking and sequencing for safety.
  • Ladder Logic Diagrams
    • Creating complex control systems
    • Debugging and troubleshooting
  • Practical Sessions
    • Hands-on programming exercises
    • Real-world scenarios and case studies

Introduction to Factory I/O

  • Overview of Factory I/O
    • What is Factory I/O?
    • Benefits of using simulation software in automation training
  • Setting up Factory I/O
    • Installation and configuration
    • Basic navigation and interface
  • Tools Used: Factory I/O software

Basic Factory I/O Simulations

  • Creating Simple Simulations
    • Designing basic automation scenarios
    • Testing and debugging simulations
  • Integrating with Delta PLC
    • Connecting Factory I/O with Delta PLC
    • Running simulations with real PLC programs
  • Tools Used: Factory I/O software, Delta PLC

Module 3: PLC Programming (Allen Bradley RSLogix 500) and Advanced Factory I/O

Allen Bradley PLC Basics

  • Introduction to Allen Bradley PLC
    • Overview of Allen Bradley PLC models
    • Basic operation and features
  • Setting up Allen Bradley PLC Hardware
    • Installation guidelines
    • Configuring input/output modules
  • Basic Programming Concepts
    • Introduction to ladder logic programming
    • Creating and testing basic programs
  • Tools Used
    • Allen Bradley PLC
    • Programming software

Intermediate Allen Bradley PLC Programming

  • Advanced Programming Techniques
    • Timers, counters, and sequencers TON, TOF, RTO, CTU, and CTD.
    • Comparison instructions: EQU, NEQ, GRT, LES, GEQ, and LEQ.
    • Analog I/O programming and scaling.
    • Using function blocks and structured text
  • Ladder Logic Diagrams
    • Creating complex control systems
    • Debugging and troubleshooting
  • Practical Sessions
    • Hands-on programming exercises
    • Real-world scenarios and case studies

Advanced Factory I/O Simulations

  • Complex Simulations with Factory I/O
    • Designing advanced automation scenarios
    • Testing and debugging advanced simulations
  • Integrating with Allen Bradley PLC
    • Connecting Factory I/O with Allen Bradley PLC
    • Running simulations with real PLC programs
  • Tools Used: Factory I/O software, Allen Bradley PLC

Troubleshooting and Maintenance

  • Common Issues and Solutions
    • Identifying and resolving common PLC problems
    • Preventive maintenance practices
  • Practical Sessions
    • Hands-on troubleshooting
    • Maintenance tasks and exercises

Module 4: Human-Machine Interface (HMI), Variable Frequency Drives (VFD), and Factory I/O

HMI (Delta)

  • Introduction to HMI
    • Role of HMI in Industrial Automation
    • Overview of Delta HMI models
  • Setting up Delta HMI
    • Installation and configuration
    • Interfacing with PLCs
  • Designing HMI Screens
    • Creating user-friendly interfaces
    • Configuring alarms and notifications
  • Tools Used: Delta HMI, HMI software DOPSoft 4.0

Advanced HMI Design

  • Advanced Features of Delta HMI
    • Data logging and reporting
    • Designing user-friendly screens and control panels.
    • Configuring alarms, trends, and real-time data displays.
    • Tag mapping and data exchange between HMI and PLC.
    • Communication protocols and troubleshooting.
    • Security and user management
  • Practical Sessions
    • Hands-on HMI design exercises
    • Real-world application scenarios

Variable Frequency Drives (VFD)

  • Introduction to VFD
    • Role of VFD in motor control
    • Overview of Delta VFD models
  • Setting up Delta VFD
    • Installation and wiring
    • Configuring parameters and settings
  • Programming and Troubleshooting VFD
    • Basic programming concepts
    • Identifying and resolving issues
  • Tools Used: Delta VFD, VFD software

Advanced VFD Applications

  • Advanced VFD Features
    • Energy-saving techniques
    • Integration with PLC and SCADA systems
    • Setting up speed control, torque adjustment, and acceleration/deceleration.
    • Integration with PLC and HMI for advanced motor control.
  • Practical Sessions
    • Hands-on VFD programming exercises
    • Hands-on with conveyor systems and pumps.
    • Real-world application scenarios

Module 5: Supervisory Control and Data Acquisition (SCADA) and Factory I/O

SCADA (Delta)

  • Introduction to SCADA Systems
    • Role and importance of SCADA in industrial automation
    • Overview of Delta SCADA models
  • Setting up Delta SCADA
    • Installation and configuration
    • Interfacing with PLC and HMI
  • Designing SCADA Systems
    • Creating user-friendly interfaces
    • Configuring data logging and alarms
  • Tools Used: Delta SCADA, SCADA software

Advanced SCADA Design

  • Advanced Features of Delta SCADA
    • Advanced data logging and reporting
    • Security and user management
  • Practical Sessions
    • Hands-on SCADA design exercises
    • Real-world application scenarios

SCADA (Allen Bradley)

  • Introduction to Allen Bradley SCADA
    • Overview of Allen Bradley SCADA models
    • Basic operation and features
  • Setting up Allen Bradley SCADA
    • Installation and configuration
    • Interfacing with PLC and HMI
  • Advanced SCADA Configuration
    • Creating and managing complex systems
    • Troubleshooting and maintenance
  • Tools Used: Allen Bradley SCADA, SCADA software

Advanced SCADA Applications

  • Advanced Features of Allen Bradley SCADA
    • Advanced data logging and reporting
    • Integration with other automation systems
  • Practical Sessions
    • Hands-on SCADA design exercises
    • Real-world application scenarios

Module 6: Integration, Factory I/O, and Project Work

System Integration

  • Integrating PLC, HMI, VFD, and SCADA Systems
    • Communication protocols and networking
    • Real-world integration examples
  • Tools Used
    • Integrated Automation Systems
    • Networking tools

Advanced Integration Techniques

  • Complex System Integration
    • Designing and implementing integrated systems
    • Ensuring reliability and efficiency
  • Practical Sessions
    • Hands-on integration exercises
    • Real-world application scenarios

Capstone Project Planning

  • Project Planning and Implementation
    • Defining project scope and objectives
    • Developing project plans and timelines
  • Practical Sessions
    • Project proposal development
    • Initial project setup and configuration

Capstone Project Execution

  • Executing the Capstone Project
    • Implementing and testing project components
    • Final project presentations and evaluations
  • Tools Used
    • All relevant software and hardware

Module 7: Industrial Communication and Protocols

Industrial Communication Basics

  • Wired vs. wireless communication.
  • Types of fieldbus and industrial Ethernet protocols.

Communication Protocols

  • Modbus RTU, Modbus TCP/IP, RS232, RS485, Profinet, Profibus.
  • OPC UA for SCADA integration

Interfacing Devices

  • Connecting PLCs, HMIs, VFDs, and SCADA systems.
  • Configuring communication networks and troubleshooting.

Module 8: Electrical Panel Design

Control Panel Components

  • Overview of relays, switches, MCBs, MCCBs, and terminal blocks.

Design and Layout

  • Creating schematic diagrams.
  • Best practices for wiring, labeling, and ensuring safety.

Factory I/O Simulation

  • Simulating processes and testing control logic with Factory I/O.

Module 9: Industrial Motor Control

Motor Starters

  • DOL, Star-Delta, and soft starters.
  • Servo and stepper motors: working principles and control.

Interlocking Circuits

  • Safety interlocking principles and implementation.

Hands-On Exercises

  • Wiring and programming motor control circuits using PLC and VFD.

Module 10: Advanced Project Work

Mini Projects

  • Traffic Light System: Fully automated traffic light control with PLC and HMI.
  • Parking System: Smart parking lot management using sensors and HMIs.
  • Tank Filling and Sorting System: Automating a tank filling process with interlocks.
  • Conveyor Automation: Material sorting and transport using sensors and actuators.

Major Projects

  • Energy Management System: Integrating PLC, SCADA, and VFDs for energy efficiency.
  • Remote Monitoring System: SCADA-based monitoring and control for remote sites.
  • Industrial Assembly Line: Automation of an assembly line with sequential control.
  • Multi-Process Plant Automation: A comprehensive project integrating all learned modules.

Real-World Case Studies

  • Analyzing existing industrial automation systems.
  • Troubleshooting, optimization, and real-world implementation strategies.

Additional Components

  • Workshops and Guest Lectures: Industry professionals share experiences and insights.
  • Practical Assignments: Hands-on projects to apply learned concepts.
  • Field Trips: Visits to industrial automation facilities.
  • Final Project: A comprehensive automation project to showcase skills and knowledge.

Regular Assessments

  • Weekly quizzes and practical evaluations.
  • Midterm and final written exams.

Final Project Evaluation

  • Submission of a detailed project report.
  • Practical demonstration and viva.

Certification

  • Industry-recognized certification upon successful completion.

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ThinkNEXT offers Industrial Training/Internship for Engineering/Polytechnic (All Branches), Management, Job seekers, Working Professionals and other students

FAQ’S

Q1. What are embedded system and robotics?

Ans. An embedded system is essentially a tiny computer-controlled device, whereas robotics is a technique in which machines perform tasks manually or according to people's instructions.

Q2. Why linux for embedded systems?

Ans. The reason being source code is free customizable, stable, and widely supported for development in embedded systems.

Q3. What is embedded software?

Ans. Embedded software is a program that runs on hardware devices, making them do exactly what they are intended to do.

Q4. Is robotics good for a career?

Ans. Yes, robotics provides a fantastic career with emerging requirements in manufacturing, healthcare, and automation.

Q5. What is the qualification for embedded systems?

Ans. A degree in electronics or computer science is usually required or any other similar area with skills in programming and hardware.

Q6. How many months is the embedded systems course?

Ans. A typical course on embedded systems is generally 3 to 12 months, depending upon the program and depth of study.

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