PLC/SCADA Industrial Training - Course Contents
MODULE-1-AUTOMATION
WHAT IS AUTOMATION?
ADVANTAGES OF AUTOMATION.
DISADVANTAGES OF AUTOMATION.
APPLICATIONS OF AUTOMATION.
HISTORY OF AUTOMATION.
ROLE OF PLC IN AUTOMATION.
ADVANTAGES OF PLC.
APPLICATIONS OF PLC.
MODULE-2-PLC
PLC Introduction:
WHAT IS A PLC?
THE PURPOSE OF PLC
HISTORY OF PLC
RECENT DEVELOPMENTS.
TYPES OF PLC
PLC MANUFACTURE COMPANY
DIFFERENCE BETWEEN PLC & RELAY
PLC Structure:
BLOCK DIAGRAM OF PLC.
CPU
MEMORY
RAM
ROM
POWER SUPPLY
PROGRAMMING DEVICES
FIRMWARE
Input/Output System:
INPUT MODULE AND TYPE
OUTPUT MODULE AND TYPE
INPUT TYPES THAT CAN BE CONNECTED
OUTPUT TYPES THAT CAN BE CONNECTED
FUNCTIONS OF MODULES.
CIRCUIT ISOLATION IN PLC.
PLC WIRING.
Basic Concept of Operation:
HOW PLC OPERATES.
SCAN CYCLE.
SCAN TIME.
SCAN DIAGRAM.
INPUT SCAN
PROGRAM SCAN
OUTPUT SCAN
Programming Languages:
LADDER LOGIC
FUNCTIONAL BLOCK DIAGRAM
INSTRUCTION LIST
STRUCTURE TEXT
SEQUENTIAL FUNCTION CHART
Selection of PLC:
INPUT & OUTPUT REQUIREMENTS
TYPE OF INPUT & OUTPUT REQUIREMENTS
MEMORY CAPICITY
INSTRUCTION SET SUPPORTED
PLC INPUT AND OUTPUT CIRCUITS
PLC’S INPUT & OUTPUT WIRING
PLC’S FORMS OF INPUT & OUTPUT TYPES
Basic Concepts of Programming:
PLC HARDWARE DESCRIPTION
PLC HARDWARE & SOFTWARE RELATION
PLC BASIC PROGRAMMING CONCEPT
PLC – RELAY RELATIONSHIP WITH PROGRAM
PLC INSTRUCTIONS
NO & NC CONTACT
O/P CONTACT
LATCH – UNLATCH (SET – RESET)
Advance Concepts of Programming:
LOGIC GATES
HOLDING
INTERLOCKING
TIMERS
COUNTERS
COMPARE INSTRUCTIONS
ARITHMETICAL & LOGICAL INSTRUCTIONS
SOFTWARES
ALLEN BRADLEY
RS LOGIX 500 ENGLISH
RS LINX CLASSIC
CCW
DELTA
ISP SOFT
WPL SOFT
SIEMENS
STEP7 MICROWIN
SIMATIC MANAGER
TIA PORTAL
SCHNEIDER ELECTRIC
(ZELIO & TWIDO)
ZELIO SOFT & TWIDO SUITE
OMRON
CX PROGRAMMER
MODULE-3-SCADA
INTRODUCTION TO SCADA
INTRODUCTION ABOUT SCADA SOFTWARE
INTRODUCTION ABOUT SCADA SOFTWARE
INTRODUCTION TO TAGS
ATTACHING CONTROL TO GRAPHIC OBJECTS
ALARMS
RECIPE MANAGEMENT
REAL TIME AND HISTORICAL TRENDING
EVENTS
DERIVED TAGS
PAGE JUMP
AUTOMATIC SLIDER
AUTOMATIC PAGE JUMP
SECURITY (LOGIN & LOGOUT)
COMMUNICATION WITH PLC
DIRECT DRIVER COMMUNICATION
DDE SERVER COMMUNICATION
OPC SERVER COMMUNICATION
COMMUNICATION WITH MICROSOFT EXCEL
DIFFERENCE BETWEEN SCADA & HMI
SOFTWARES
ROCKWELL
RS VIEW 32 WORKS
WONDERWARE
INTOUCH
SIEMENS
WINCC
OMRON
CX SUPERVISOR
COMM. SOFTWARE
RS LINX CLASSIC
KEP SERVER
MODULE-4-HMI
INTRODUCTION ABOUT HMI
USE & BENEFITS OF HMI
TYPES OF HMI
INTRODUCTION ABOUT HMI SOFTWARE
CREATING APPLICATIONS
CREATING TAGS
PAGE JUMP
CREATING ALARMS
SECURITY (LOGIN & LOGOUT)
BOOT PAGE (WELCOME PAGE)
DOWNLOADING/UPLOADING PROGRAM
COMMUNICATION WITH PLC
DIFFERENCE BETWEEN SCADA AND HMI
FAULT FINDING
SOFTWARES
DELTA
TPEditor
ALLEN BRADLEY
PANEL BUILDER 32
SIEMENS
WINCC FLEXIBLE
OMRON
NB DESIGNER
COMM. SOFTWARE
RS LINX CLASSIC
KEP SERVER
MODULE-5-DRIVES
INTRODUCTION TO DRIVES
INTRODUCTION TO AC DRIVE & APPLICATIONS
AC MOTOR & OPERATIONS
DC MOTOR & OPERATIONS
MOTOR STARTERS – DOL, STAR-DELTA
BENEFITS OF AC DRIVES OVER CONVENTIONAL STARTERS (DOL &
STAR/DELTA)
CRITERIA FOR DRIVE SELECTION
PARAMETER PROGRAMMING
ENERGY SAVING CONCEPT
LIVE DEMONSTRATION OF EFFECT OF EACH PROGRAMMED PARAMETER ON DRIVE
DESIGNING OF DRIVE CONTROL PANEL
COMMUNICATION OF DRIVE WITH PLC,HMI & SCADA
FAULT FINDING/TROUBLESHOOTING
SOFT STARTER THEIR ADVANTAGES OVER CONVENTIONAL STARTERS
PROGRAMMING OF DRIVE WITH PC
DRIVE
DELTA
VFD-L (VFD004L21A)
ALLEN BRADLEY
POWERFLEX 4
POWERFLEX 4M
MODULE-6-WIRING & PANEL DESIGNING
NO-NC WIRING
LOGIC GATES
RELAY
HOLDING (START-STOP)
INTERLOCKING
SEQUENCING
DOL
STAR-DELTA
PLC WIRING
MODULE-7-AUTOCAD
AUTOCAD 2D+3D
AUTO CAD 2D
INTRODUCTION TO AUTO CAD, CO-ORDINATE SYSTEMS
PRACTICE OF CO-ORDINATES
LINE COMMAND, ERASE
SPLINE, REVISION CLOUD, X-LINE
RECTANGLE, CIRCLE, POLYGON, FILLET, CHAMFER
ELLIPSE, ARC, POLYLINE, EDIT
MOVE, COPY, OFFSET, ROTATE
MOVE, COPY, OFFSET, ROTATE
ARRAY, SCALE, STRETCH
HATCH, LINETYPES
DIMENSION
TEXT, EDITING TEXT
BREAK, MEASURE, DIVED, LENGTHEN, AREA,GROUP, JOIN
SOFTWARES
AUTOCAD
AUTOCAD 3D
INTRODUCTION TO 3D, ISOMETRIC VIEWS
THICKNESS, ELEVATION
3D VIEWS, CHANGING VIEWPORTS, VISUAL STYLES, ORBIT, SOLID PRIMITIVES
ALIGN , ROATATE3D
MIRROR3D, 3DARRAY